plastic pressure regulator, pressure sustaining, and differential pressure regulator valves from Plast-O-Matic Valves, Inc.

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PRESSURE REGULATORS


Spring operated, air operated & differential pressure regulators -- also known as pressure reducing valves

PR series of Pressure Regulators

True Blue® Pressure Regulators help you manage pressure "downstream" of the valve.

Uses of these versatile regulators...
• Prevent overpressure conditions to downstream equipment such as filters, sensitive tools, etc.
• Convert excessive or wildly fluctuating upstream pressure to a constant predetermined downstream pressure.
• Control pressure differential (Delta P) across downstream system equipment (Refer to Series PRD below).
• Regulate to the correct pressure range so that a flow system or piece of equipment can operate safely and effectively.

These valves have many outstanding features...
• Offer wide range of pressure settings with smooth, sensitive operation.
• Engineered thermoplastics for corrosive and ultra pure liquids.
• One piece body construction eliminates internal leakage that can cause malfunction.
• Pressure sensing is done with rolling diaphragms. These have the largest surface area among all diaphragm regulator designs, which results in the greatest accuracy. Furthermore, the sensing chamber is isolated from the flow path, so it provides unrestricted flow.
Fail-Dry safety feature (must specify Series PRA).
• Each valve is individually tested prior to shipment.
• No wetted metals; all external fasteners are stainless steel, control springs on spring loaded models are not in the liquid.
• Maintenance-free designs.
• Factory pre-set if requested.
• Internal sensing area flush option.

Common misconceptions about Pressure Regulators

• A pressure regulator cannot increase pressure. If upstream pressure drops below the set point, downstream pressure will also...a pressure regulator does not function like a pump.
• Pressure regulators will not function as backpressure regulators. Pressure regulators are normally-open valves that are used to prevent downstream pressure from exceeding a predetermined set point.
• While they affect flow rates, "pressure regulators" are sometimes applied in systems to control flow -- but they are designed to control pressure, not flow. To assure specific flow rates, Plast-O-Matic offers an extremely accurate and cost-effective flow control valve.
• Speaking of flow, it is important to remember that many manufacturers offer "pressure regulators" that strangulate more than they regulate; none deliver the same flow capacity as a Plast-O-Matic regulator. Typically, most regulators sense pressure with an actual restriction in the pipeline...Plast-O-Matic designs use a separate pressure sensing chamber off the downstream outlet that allows unimpeded flow. The "restriction" regulator designs also create a significant drop-off from set pressure when flow rate increases. The Plast-O-Matic regulators below all provide minimal drop-off from set pressure, while providing the maximum flow capacity your system may require.

IMPORTANT NOTE: Effective pressure regulation requires minimal or no pressure loss from your desired set point, with minimal impact on flow capacity. All of the valves listed below represent the ultimate combination of pressure regulation and flow performance.


Series PRE provides excellent performance with settings adjustable from 10 to 125 psi

Series PRE • Extended set pressure range:

Excellent performance in a standard, spring-type regulator; available pipe sizes 3/4" and 1". Compact profile, all-plastic set screw. Seal materials are EPDM and Viton.

• Relief setting is infinitely adjustable from 10 psi to 125 psi.
• Maximum inlet pressure is 150 psi.
• Available in PVC, Natural Polypro, Kynar PVDF.
• PTFE sleeve provides smooth, non-stick operation.
• Designed for low maintenance and easy to adjust.
• Economical, heavy-duty design.

Please click here for complete specifications (a web page specific to Series PRE)

Series PR is the industry benchmark in a 5 to 50 psi regulator

Series PR • Premium performance, Lower (5-50 psi) set range:

Superior flow, 1/4" through 3" sizes incorporates a poppet seat, double u-cups, large area rolling diaphragm and one piece body construction. A pressure balanced shaft assures smooth and stable control, while the valve design provides excellent flow performance.

• Pressure setting is infinitely adjustable from 5 psi to 50 psi.
• Maximum inlet pressure is 150 psi.
• Available in PVC, Natural polypro, PTFE and Kynar PVDF.
• Sizes 1/4", 1/2", 3/4", 1", 1-1/2", 2" & 3".
• Seals in EPDM or Viton.
• Designed for low maintenance and easy to adjust.
• High performance, heavy-duty design.

Please click here for complete specifications (a web page specific to Series PR)


Series PRM is a 1/2-in regulator with pressure settings to 75 PSI

Series PRM • Premium performance, Medium (5-75 psi) set range, 1/2" size:

Series PRM is a 1/2" molded version of Series PR with a slightly higher set pressure range and no external metal fasteners. Design incorporates a poppet seat, double u-cups, large area rolling diaphragm and one piece body construction. A pressure balanced shaft assures smooth and stable control, while the valve design provides excellent flow performance.

• Pressure setting is infinitely adjustable from 5 psi to 75 psi.
• Maximum inlet pressure is 150 psi.
• Available in 1/2" PVC.
• Seals in EPDM or Viton.
• High performance, heavy-duty design.
• Designed for low maintenance and easy to adjust.

Please click here for complete specifications (a more complete web page on Series PRM)


Series PRH for pressure settings to 125 PSI

Series PRH • Premium performance, High (30-125 psi) set range:

Series PRH is based on the same heavy duty architecture as Series PR (above) with a higher set pressure range and higher flow performance. Design incorporates a poppet seat, double u-cups, large area rolling diaphragm and one piece body construction. A pressure balanced shaft assures smooth and stable control, while the valve design provides excellent flow performance.

• Pressure setting is infinitely adjustable from 30 psi to 125 psi.
• Maximum inlet pressure is 150 psi.
• Available in PVC, Natural polypro, PTFE and Kynar PVDF;
• Sizes 1/4", 1/2", 3/4", 1", 1-1/2", 2" & 3".
• Seals in EPDM or Viton.
• High performance, heavy-duty design.
• Designed for low maintenance and easy to adjust.

Please click here for complete specifications (a more complete web page on Series PRH)


Series PRD for maintaining pressure settings across a filter bank or similar equipment

Series PRD • Differential pressure regulator:

Series PRD is a differential pressure regulator based on Series PR (above) with two threaded ports. One port is for a downstream pressure sensing line, the other is fitted with a bleed screw to exhaust air from the housing. Otherwise, design is identical to Series PR. The sensing line feeds the pressure downstream (P3) of the equipment being protected to the top of the spring housing (also P3). This pressure assists the spring in keeping the regulator open against the pressure directly at the regulator outlet (P2). When pressure downstream begins to drop (as it would when a filter becomes more and more clogged), the regulator begins to close and becomes fully closed when the differential setting is reached. This assures against overpressure across the bank of filters or whatever the equipment may be. The differential pressure setting is P2 minus P3.

• Pressure setting is infinitely adjustable from 5 psi to 50 psi.
• Maximum inlet pressure is 150 psi.
• Available in PVC, Natural polypro, PTFE and Kynar PVDF;
• Sizes 1/4", 1/2", 3/4", 1", 1-1/2", 2" & 3".
• Installs easily; common tubing is used to connect to desired point downstream.
• Spring is fluoropolymer coated since downstream liquid is in contact.
• Seals in EPDM or Viton.
• High performance, heavy-duty design.
• Designed for low maintenance and easy to adjust.

Please click here for complete specifications (a more complete web page on Series PRD)


Series PRA for the ultimate performance in a pressure pressure regulator

Series PRA • Air loaded pressure regulator:

Series PRA uses the standard air from a compressor instead of a spring to generate the force needed to regulate pressure. It is based on the same heavy duty architecture as Series PR (above) with a significantly broader set pressure range and improved performance. Design incorporates a poppet seat, double u-cups, large area rolling diaphragm and one piece body construction. A pressure balanced shaft assures smooth and stable control, while the valve design provides excellent flow performance.

A common self-relieving type compressed air valve is needed to connect your compressed air line to the regulator. The PRA will mimic whatever pressure you apply to the top via the self-relieving valve. If you apply 40 psi to the top of the PRA, you can expect downstream liquid pressure to be 40 psi as well.

• Pressure setting is infinitely adjustable from 5 psi to 125 psi.
• Maximum inlet pressure is 150 psi.
• Available in PVC, Natural polypro, and Kynar PVDF;
• Sizes 1/4", 1/2", 3/4", 1", 1-1/2", 2" & 3".
• Seals in EPDM or Viton.
• High performance, heavy-duty design.
• Outperforms spring loaded regulators through improved response to pressure changes; pressure is maintained without sacrificing flow.
• Performance rivals exotic control valves but at much lower cost.
• Used with the optional Stabilizer -- U.S. Patent No. 6,418,956 -- Series PRS, this air-loaded regulator will perform with virtually zero drop off from set pressure.
• Incorporates the patented Fail Dry safety vent.


For a .PDF file - please click here: PRA Pressure Regulators - (PDF)

For complete specifications (a more complete web page on Series PRA) please click here

Series PRU for the ultimate purity in a pressure regulator

Series PRU • Ultra-pure pressure regulator:

Series PRU uses a convoluted PTFE diaphragm to sense pressure and isolate the spring used to regulate pressure. The internal shaft is PTFE. No elastomers, metals, or alternate polymers are in contact with liquid in the PTFE bodied version. Design incorporates one piece body construction and no external fasteners. A pressure balanced shaft assures smooth and stable control, while the valve design provides excellent flow performance.



• Pressure setting is infinitely adjustable from 5 psi to 100 psi.
• Maximum inlet pressure is 120 psi.
• Available in PTFE, Natural polypropylene, and Kynar PVDF.
• 1" Pipe connection in socket, spigot, flare, or NPT.
• Seals are PTFE.
• High performance, heavy-duty design.

For complete specifications (a more complete web page on Series PRU) please click here

Series ZSP Spigot End connectors for high purity piping systems

Spigot Ends:

Plast-O-Matic pressure regulators are available with spigot ends when required for high purity piping systems.
Request Catalog ZSP on catalog request page (link below), or please click here for a web page with complete specifications.
• Kynar PVDF, Natural Polypro & PVC.
• All pipe sizes & models.
• Factory installed by Plast-O-Matic valve technicians.
High Purity Quality Assurance Procedure/Class 1000 (or better) cleanroom procedure also available.
Request Catalog PR for description.


Dimensions & Specifications:

Please click on the appropriate link for web page with complete specifications:

Series PRE
Excellent performance 10 to 125 psi set pressure in 3/4" & 1" sizes

Series PR
High performance 5 to 50 psi set pressure 1/4" through 3" sizes

Series PRM
High performance 5 to 75 psi set pressure 1/2" PVC

Series PRH
High performance 30 to 125 psi set pressure 1/4" through 3" sizes

Series PRD
Differential pressure regulators 1/4" through 3" sizes

Series PRA
Air loaded pressure regulator 5 to 125 psi set pressure 1/4" through 3" sizes for the ultimate control and performance

Series PRU
Ultra high-purity pressure regulator; no wetted metals or elastomers

or simply click here and request any of our Pressure Regulator Catalogs, or our helpful
   "What, How, Where & Why of Pressure Regulators" tutorial.

Please click here to link to CAD file page with .DWG and 3D files


HELPFUL LINKS:


Pressure Regulator Performance Comparison Curves

Explanation and diagram of the patented Fail Dry safety vent. This is available on Series PRA air loaded regulators.

5 Most Common Mistakes When Specifying Valves

Valve Pressure Loss & Flow - Q&A and Equations
(Explains Cv and Delta P, how to better specify valves, etc.)

ORDERING INFORMATION:

Note: For complete information contact our Technical Sales Group at 973 256-3000 to discuss your specific needs, or please use the "Request for Quote" link to initiate the process.
Quote Request Form

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