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Air Actuated Ball Valves

Series ABVA – Air pressure to open and air pressure to close

Series ABVS – Spring kit easily converts ABVA to "Fail Safe" operation

air  x air and air x spring actuators for corrosive environments -- ideal for battery acid, electroplating, PC board fabrication, sodium hydroxide, and many other harsh applications

Features:

Photo at right shows the air x air model ABVA in the foreground, and the air x spring ABVS in the background. The ABVS can be ordered as a completely assembled fail-safe actuator, or it can be ordered later as an "add-on" kit for an existing ABVA actuator. The basic actuator is the same; using the add-on kit creates an identical actuator to the factory assembled version. Another nice feature of the ABVS is that the spring and spring housing can be readily unscrewed and moved to the opposite side, changing the actuator from fail-safe/closed to fail-safe/open. In this photo, the position of the ABVS handle shows that this is a fail-safe/closed assembly.

Installation

illustration shows simplified hookup of ABVA and ABVS with air solenoid valves

The ABVA requires a 4-way air solenoid valve (Part # 8345G1), and ABVS requires a 3-way air solenoid valve (Part # 8320G13) to control actuation. Compressed air should be filtered and lubricated. The hex nuts used to mount the actuator are tapped to facilitate piping support.


Manual Override

Series ABVA and ABVS have direct override to the ball valve shaft. Series ABVS requires simple loosening of the spring prior to manual override.

Materials of Construction

Actuator is constructed of corrosion resistant thermoplastics. Seals are Buna-N. For optional materials, please consult factory.


General Data

The ABVA and ABVS are designed for ½", ¾", and 1" True Blue Ball Valves. If you require an actuated ball valve in 1¼", 1½" or 2" sizes, please consult web page for Series ABRA.

SPECIFICATIONS • ACTUATOR ONLY
Valve Size Air x Air Weight Air x Air Spring Kit Weight Air x Spring
NPT or BSP Part Number Lbs. Kg. Air Pressure Required Part Number Lbs. Kg. Air Pressure Required
1/2" ABVA 1.2 0.9 .41 20-50 PSI 1,4-3,5 Bars ABVS 1.2 0.3 .14 50-80 PSI 3,4-5,5 Bars
3/4" ABVA 1.6 1.8 .82 20-50 PSI 1,4-3,5 Bars ABVS 1.6 0.6 .27 50-80 PSI 3,4-5,5 Bars
1" ABVA 1.6 1.8 .82 20-50 PSI 1,4-3,5 Bars ABVS 1.6 0.6 .27 50-80 PSI 3,4-5,5 Bars


ABV Consumption Table
Actuator SizeAir Pressure @ ActuatorCFM* @ 1 cycle/hr/FT³/min.
1.220psi.0000775
50psi.000145
80psi.000212
1.620psi.000192
50psi.000357
80psi.000522
To obtain CFM required from compressor, multiply the chart CFM value times the number of required actuator cycles per hour. (1 cycle = 1 open, 1 close)
Example: For a 1.6 actuator using 50 PSI air pressure, with 12 cycles per hour required: Required CFM = .000357 x 12 = .004284 CFM.
*CFM is the cubic feet per minute of free air.

Dimensions

dimensional drawing of series ABV air actuated ball valves

Valve SizeABCDEF G HIJ K
INMMIN.MMIN.MMINMMIN.MMIN.MMINMMIN.MMIN.MMINMMThread size
½" 5.75 146 0.6 15 5.6 142 3.9 99 1.25 32 4.25 108 6.5 165 2.8 71 1.75 44.4 2.6 66 1/4-20
¾" 7.3 185 0.6 15 7.1 180 5.00 127 1.50 38 4.60 117 7.1 180 2.8 71 2.25 57.0 3.25 83 1/4-20
1" 7.3 185 0.6 15 7.8 198 5.55 144 1.90 48 5.60 142 8.0 203 2.8 71 2.50 64.0 3.30 84 1/4-20


Ordering Information:

We'll use a 3/4" ball valve in Geon® PVC with Viton® seals and BSP threaded connections as our example. The part number, as shown below, would be ABVA075XVT-PV. If this used standard NPT threads, the X would be left out of the part number. If the valve is to be ordered with a "Fail-Safe" (spring return) actuator, change ABVA to ABVS in the part number prefix. All of the possible permutations are shown under the part number in the table below.

ABVA      075      X      V      T   -   PV
Valve Pipe Size X = BSP or MetricSeal MaterialConnectionsBody Material
050 (½ in.); NPT/BSP V-Viton S-Socket Ends PV- Geon® PVC
075 (¾ in.); NPT/BSP EP- EPDMT-Threaded Ends (NPT) CP- Corzan® CPVC
100 (1 in.); NPT/BSP F-Flanges PP- Natural Polypro
20; 20mm, socket only PF- Kynar PVDF
25; 25mm, socket only
32; 32mm, socket only


CAD Drawings

Please click here. This is a .dwg file of ABVA100

Reference Files

Film Video of Air Actuator Installation.
     Left Click to Play, Right Click to Download

Film Video of Fail-Safe spring conversion.
     Left Click to Play, Right Click to Download

Catalog pages for Series ABV in .PDF format -- ideal for printing

Installation instructions for Series ABV in .PDF format -- ideal for printing


HELPFUL LINKS:

Series MBV -- True Blue Ball Valves -- Manual version of our popular ball valve line; constructed with integral mounting lugs for easy addition of an actuator when needed. Features also include Trunnion design, reinforced shaft and PTFE thrust washer. 2-way and 3-way designs. Socket, threaded, flanged ends, NPT, BSP or Metric; customizing available.

Series EBV -- Actuated Ball Valves -- Electrically powered actuators for 2-way and 3-way ball valves, all sizes. Features Standard Manual Override.

Series ABR -- Actuated Ball Valves -- Pneumatically or hydraulically powered actuators for 2-way and 3-way ball valves, sizes 1-1/4", 1-1/2", and 2". Air x Air and "fail safe" Air x Spring models available. Manual override standard on air x air, optional on air x spring version. Air x spring converts easily between fail safe "open" and fail safe "closed."

Series TABV & TABR -- Actuated Ball Valves -- Explanatory page for pneumatically or hydraulically actuated 3-way ball valves, all sizes. For actuator specifications, use the above links for the appropriate size.

Online Pressure Drop Calculator -- Allows you to easily determine the probable pressure drop across a valve. Note: For comparison and illustrative purposes only; not to be relied on for system design.

Additional Ball Valve Products & Accessories: For Limit Stops, please click here. For a web page on Limit Switches, please click here.


Additional Info: Catalog Request Catalog BV



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Kynar® is a registered trademark of Atofina., Corzan™ is a trademark of Noveon. Viton® is a registered trademark of DuPont Dow Elastomers.
FAIL-DRY® is a registered trademark TRUE BLUE® is a registered trademark







The fine print: When you absolutely, positively need an actuated ball valve capable of 1,000,000 cycles in the nastiest environment imaginable, Series ABVA is the product to specify. This actuator is used by virtually every lead/acid battery manufacturer in the Western Hemisphere. It is found in the gnarliest PC board fabs, electroplating shops, and other facilities with harsh atmospheric conditions. These actuators simply hold up where others won't. It is based on a simple but effective scotchyoke design and thermoplastic construction that has worked flawlessly in these applications since 1983.

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