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PC Board Manufacturing

ACI provides through our strategic alliances, a wide range of PC boards manufacturing services at competitive prices.

State-of-the-art Manufacturing
Our manufacturing facilities encompass over 110,000 square feet and employ the latest in automated manufacturing equipment. With these resources, ACI offers the following capabilities at competitive prices:

  • Automated Surface-Mount Technology
  • Automatic Through-Hole Insertion Technology
  • Ultra-Fine-Pitch Component Placement
  • BGA, MicroBGA, and Chip-Scale Package Placement
  • Burn-in Board Design and Manufacturing
  • Electromechanical, Box-Build Assembly and Full System Configurations

Advanced Test Capabilities
Ensuring the products we assemble meet specifications is a primary responsibility of ACI. To achieve excellent quality, we offer comprehensive test capabilities and services using the following in-house resources:

  • Hewlett-Packard 3070 Series II, GenRad 2286 and GenRad 2272 In-Circuit Test Equipment . ICT Programming and Software Development
  • ICT Fixture Design
  • Design for Testability Reviews and Reports
  • Nicolet NXR1400 X-Ray machine
  • Burn-in Board Testing
  • RF and Custom Test Capabilities
  • Automated Optical Inspection Equipment

Design Consulting, Rework and Depot Repair
ACI's technical staff have developed many manufacturing processes for industry-leading chip and original equipment manufacturers. ACI can provide expert consulting assistance when your manufacturing processes need fine-tuning. Resources and services offered:

  • SRT 2000 Rework Station
  • High-Volume and Quick-Turn BGA and IC Rework and Inspection
  • BGA Component and Board Reflow Process Development
  • PC Board Layout and Optimization

Manufacturing Flexibility with High Quality Standards
ACI's manufacturing system is tailored to allow exceptional flexibility to handle the varying process demands that our customers require. At the same time, our formal Quality Assurance programs and systems demonstrate our commitment to quality in all products and processes. Our system controls include:

  • In-house ECO Process to Ensure Timely Implementation of the Latest Requirements of our Customers
  • In-line Statistical Process Control and Engineering Responses - Essential Elements in Monitoring the Effectiveness of our Process control and Engineering Activities
  • IPC-610A Class III Certified Inspectors and Operators
  • Continuous Employee Training Programs

Efficient Management Information and Resource Planning System
ACI has implemented a management information system designed to ensure accurate and timely processing of information and effective execution and tracking of our manufacturing resources. This system offers the following benefits:

  • Real-time Access to SPC Data Collection and Product Yields Throughout the Factory
  • Complete Material Requirement Planning and Exception Reports for Fast Response to our Customer's Needs

Global Procurement Capabilities and Partnerships with Suppliers
In line with our flexible manufacturing system, ACI offers comprehensive procurement capabilities in the U.S. and Asia. ACI has also formed partnerships with leading component distributors to offer our customers the following additional benefits:

  • Reduced Cycle Times During Ramp-up Phases
  • Reduced Risks and Liabilities Through Return Privileges and Stocking Services
  • Ultimate Flexibility in Schedule and Design Changes

Use ACI for All Your PC Board Manufacturing Needs

We have the capability and capacity to supply your needs on time, and on budget. We manufacture through-hole, surface mount, and mixed technologies assemblies. We utilize the latest in automatic insertion and surface mount equipment. Whether you require standardized assemblies or customized services to fit your individual specifications, the engineering, manufacturing, and quality specialists at ACI oversee every step of the process; From process writing, to strict manufacturing practices, to the inspection of all assemblies for quality workmanship and electrical integrity.

ACI, a UL and CSA approved vendor, uses only top-quality components, ensuring quality and reliability for all our assemblies. Our commitment to you, our customer is to provide you with the best possible pricing while assuring the best quality products and the highest level of support.

    We setup procedures designed to produce efficient production lines for product complexity, from prototype to high volume.
    Our purchasing staff can buy direct from component manufacturers to insure lowest material cost, even at the prototype stage.
    We institute formal quality assurance procedures during all phases of product development and manufacturing.
    Our engineering and manufacturing staff is fully trained to optimize design and manufacturing processes and provide high level technical support to our customers

Experience the ACI ADVANTAGE!

E-mail or call us today at 1-888-830-1427

 

ACI
Contract Manufacturing (electromechanical assemblies, cables and harnesses)
44370 Old Warm Springs Bl.
Fremont, CA 94538
510-623-6860
Fax 510-623-6863

KD Manufacturing
Contract manufacturing, High-volume runs, CNC machining, precision sheet metal
31285 San Clemente St.
Hayward, CA 94544
510-477-8090
Fax: 510-477-8095
Kenlab Industries
Machine shop, precision sheet metal fabrication, prototype development, short runs
14710 Wicks Bl.
San Leandro, CA 94577
510-357-8800
Fax 510-357-9240
Assembly Connections, Inc. 44370 Old Warm Springs Blvd. Fremont, CA 94538
Tel:510-623-6860 888-830-1427 Fax:510-623-6863

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