MANUFACTURING FACILITIES

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CCC has developed a software program to handle custom  specifications for cable assemblies. A bill of material is stored for each customer's  cable I.D. including the pin-outs, pairing, color coding, labeling, assembly instructions  and test signature. This program assures that the customers cable assemblies are  consistently built with the correct pin-outs specifications, parts and cable. The system interacts with our computerized inventory to help maintain an adequate supply of parts on  hand to satisfy customer's delivery requirements.

The cable measuring, counting, cutting & coiling  operation is aided by a variety of cable handling machines from a programmable unit to a  cable spooler that is used for re-spooling shorter lengths of cable from master reels.

THE COPPER DEPARTMENT

High-speed precision cutting machine both cuts and strips cables quickly  and accurately.

Programmable strip machines with memory can produce a 3  stage coaxial strip accurate to within .001" in less than  7 seconds. A wide variety of strippers produce accurate strips up to 1" diameter for  optimum connector attachment.

Stripper-crimper machines with applicators for various  connector types, accurately and efficiently strip the insulation & crimp the contacts  to individual conductors for  hhigh density  "D-sub" and V.35 connectors.

Modular plug presses crimp both ends of a patch cord and test it in one operation.

Semi-automatic insertion machines which  attach conductors to insulation displacement connectors are used for champ, telco (cat 3 &;5), SCSI  1, 2 , 3 & .050 connectors.

THE FIBER DEPARTMENT

Pneumatic crimp tool with interchangeable dies allows  precise crimping of the ferrule strain relief for all cables.

Programmable stripper for fiber optic  cable removes outer jacket, cuts kevlar, and strips buffer coating precisely to less than  .0001" in accuracy. Internal memory stores specifications for up to 99 connector /  cable combinations.

Fiber optic polisher handles up to 12 connectors, yielding PC,  SPC,  UPC or APC finish. Diamond lapping film on ceramic ferrules insures undercut of less than  0.5 micron.

QUALITY CONTROL DEPARTMENT

Because we know that there is never a convenient time for your cables to fail we have stringent quality control procedures. We test and inspect every single cable.

Fiber optic cables are 100% tested for DB insertion loss,  assuring maximum performance.

All cable assemblies are tested for position and  continuity and then inspected for Hardware, strain relief, etc. The equipment will test up  to 256 points and can be programmed to learn any cable, printing a hard copy as required.